RT Pro RZR 800 Weld-In Chassis Gusset Kit
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This kit, when combined with our other bolt-on gusset kits, takes care of everything you need to make your RZR race ready or just plain indestructible on the trail. It covers all the failure points that RT Pro found on the original RZR 800 chassis through years of racing in every series and environment. It covers the front and rear suspension pivot mounts by properly gusseting them for maximum strength. It also includes gussets for critical points on the main chassis we found failures in through the years of hard landings, crashes and roll-overs. If you're building a RZR 800 50", S or 4 seater to abuse it and don't mind a bit of work, this kit is for you.
Kit is priced WITHOUT weld washers for the A-arm pivot points. The stepped washer kit is a machined chromoly part which makes the actual shear surface one continuous diameter. We highly recommend using the stepped washers on all a-arm pivot tabs for maximum strength and rebuilding the typically deformed holes in the chassis. To cover all the pivot holes on the RZR 800 chassis when installing this gusset kit you will need 18 stepped washers. The front tab for the front upper a-arm IS covered by this gusset kit which reduces the washers needed by 2.
The main image here shows what you get when you buy the standard kit. It includes the upgrades listed below. We offer the "upgrades only" options for customers who may have purchased this kit before we added the upgrades. If you simply want to add more gusseting to your previously installed RT kit just by the upgrade kit you want.
NOTE: All kits come complete with some gussets to cover the 2008+ RZR 800 50", S and 4 seat chassis. Some may not be needed on newer year RZR
RT Pro RZR 800 Weld-In Chassis Gusset Kit fits the following vehicles:
- 2008 Polaris Ranger RZR 800
- 2009 Polaris Ranger RZR 800
- 2009 Polaris Ranger RZR 800 S
- 2010 Polaris Ranger RZR 4 800 Gordon Edition
- 2010 Polaris Ranger RZR 800
- 2010 Polaris Ranger RZR 800 EPS
- 2010 Polaris Ranger RZR 800 S
- 2011 Polaris Ranger RZR 4 800 EPS Robby Gordon
- 2011 Polaris Ranger RZR 4 800 Gordon Edition
- 2011 Polaris Ranger RZR 800
- 2011 Polaris Ranger RZR 800 EPS
- 2011 Polaris Ranger RZR 800 S
- 2011 Polaris Ranger RZR 800 SW Military
- 2012 Polaris Ranger RZR 4 800
- 2012 Polaris Ranger RZR 4 800 EPS Robby Gordon LE
- 2012 Polaris Ranger RZR 4 800 Gordon Edition
- 2012 Polaris Ranger RZR 800
- 2012 Polaris Ranger RZR 800 EPS LE
- 2012 Polaris Ranger RZR 800 LE
- 2012 Polaris Ranger RZR 800 S
- 2012 Polaris Ranger RZR 800 S LE
- 2013 Polaris Ranger RZR 4 800
- 2013 Polaris Ranger RZR 4 800 EPS LE
- 2013 Polaris Ranger RZR 800
- 2013 Polaris Ranger RZR 800 EPS LE
- 2013 Polaris Ranger RZR 800 LE
- 2013 Polaris Ranger RZR 800 S
- 2013 Polaris Ranger RZR 800 S LE
- 2013 Polaris Ranger RZR S 800 EPS LE
- 2014 Polaris RZR 4 800 EPS LE
- 2014 Polaris RZR 800
- 2014 Polaris RZR 800 EPS LE
- 2014 Polaris RZR 800 XC Edition